wiringharness.co logowiringharness.co

TE HVP 800 — Specs and Wiring Guide

The TE HVP 800 (High Voltage Power 800) is a single-pole high-voltage, high-current connector designed specifically for electric and hybrid vehicle power trains. Rated for 800 VDC and 200 amps continuous, the HVP 800 handles the main traction battery connections, DC-DC converter feeds, and inverter power circuits in next-generation EVs operating at 800-volt architecture. The connector features HVIL (High Voltage Interlock Loop) capability for safety monitoring, a touch-proof design that prevents accidental contact with live conductors, and IP6K9K sealing that withstands high-pressure steam cleaning. The HVP 800 meets automotive OEM requirements for creepage and clearance distances at 800V and is designed for automated assembly in high-volume production.

Specifications

Pin Count1
Wire Gauge Range6–2 AWG
Voltage Rating800 VDC
Current Rating200A continuous
IP RatingIP6K9K
Mating Cycles500
Operating Temp-40°C to +140°C

Key Features

  • Rated 800 VDC and 200A continuous for EV powertrains
  • HVIL (High Voltage Interlock Loop) safety circuit
  • Touch-proof design prevents accidental contact
  • IP6K9K sealed — withstands high-pressure steam cleaning
  • Designed for automated high-volume assembly
  • Meets automotive creepage/clearance requirements at 800V

Compatible Terminals & Components

ComponentPart Number
HVP 800 Power Contact (6–2 AWG)2-2310161-1
HVP 800 HVIL Contact Pair2-2310161-2
HVP 800 Plug Housing1-2310160-1

Frequently Asked Questions

Other HVP Series Connectors